Contract Manufacturing

Contract Manufacturing That Scales with Your Needs

Casco Manufacturing Solutions partners with organizations that need more than a vendor—they need a responsive manufacturing team capable of bringing complex soft-goods products to life. From early-stage development through long-term production, we provide hands-on support tailored to the specific requirements of each project.

Our team collaborates closely with customers during concept development, prototyping, material selection, testing, and production validation to ensure products are designed for both performance and manufacturability. Once approved, we transition projects into efficient, repeatable production supported by quality-focused processes and dependable delivery schedules.

Casco’s manufacturing capabilities include:

• Precision fabric cutting
• Industrial sewing and upholstery
• RF and heat sealing
• Product assembly and kitting
• Packaging and fulfillment support

Because all production takes place in our U.S.-based facility, we maintain strong quality oversight while remaining flexible enough to adapt to changing production demands, specialized applications, and evolving customer requirements.

Whether supporting healthcare, institutional, government, industrial, first responder or commercial markets, Casco delivers contract manufacturing solutions built around collaboration, consistency, and long-term partnership.

First Responder

Casco manufactures custom-engineered, high-performance products for EMT’s, fire departments, and emergency response teams across the country. From sealed mattresses and PPE to reusable stretcher pads to tailored infection-control products, our sewn solutions are built to perform under pressure. Every item is designed with frontline needs in mind—durability, safety, and ease of use in emergency situations.

Whether you’re outfitting a new ambulance or replacing worn gear, our team can deliver reliable, made-in-the-USA solutions that meet or exceed industry standards.

If your agency needs gear with non-standard dimensions, enhanced durability, or unique features, we’ll collaborate with your team to design a solution that performs under pressure.

Government

For over 60 years, Casco has partnered with local, state, and federal agencies to produce sewn and sealed products that support public health, safety, and emergency response efforts. We understand the importance of compliance, durability, and dependable service—especially when timing and accountability matter.

We specialize in meeting government specifications—whether that means developing custom mattress sizes, sealed covers, or scalable solutions for rapid deployment. Our U.S.-based team can help you solve procurement challenges with built-to-order solutions for disaster relief, shelters, public health initiatives, and more.

Institutional

Casco supplies long-lasting, low-maintenance solutions for behavioral health centers, correctional facilities, dormitories, transitional housing, dormitories, and other institutional environments. Our sealed mattresses, reusable PPE, and protective covers are engineered to stand up to heavy daily use while supporting safety, hygiene, and cost efficiency.

Need something outside standard dimensions or safety profiles? Our team works closely with administrators to develop custom-fit, tough, tamper-resistant, and fluid-proof products that meet the needs of high-risk or high-volume environments and their safety protocols.

Outdoor Living

Casco’s outdoor division designs high-quality covers, pads, pillows, cushions and custom textiles for commercial and residential outdoor living spaces. From grill and furniture covers to mattress pads, log rack covers, chair and bench cushions & more, we blend craftsmanship with weather-resistant performance for residential and commercial spaces.

All products are manufactured in-house using durable, UV-stable, and waterproof materials. Whether you need a specific shape, fabric, or closure system, we manufacture each item to your exact specifications – delivering style and protection in every season.

GPO (Group Purchasing Organizations)

As a trusted GPO supplier, Casco supports hospitals, care facilities, and procurement teams with quality-assured products that align with cost-saving agreements. Our GPO-compliant selection includes sealed medical mattresses, PPE, and a variety of reusable support surface solutions made to meet high-volume demand.

We understand how to navigate compliance, manage consistency & lead times, meet volume demands and support patient care ensuring your facility gets exactly what it needs, when you need it.

Custom Solutions

Don’t see what you’re looking for? Casco thrives on custom work. If it involves stitching, sealing, or soft surface fabrication, Casco can probably build it. Over the years, we’ve developed everything from custom bolsters and bariatric pads to industrial covers, sleeves, and carry solutions for specialized applications creating one-of-a-kind products for unique operational needs.

Tell us what you’re looking for—and we’ll collaborate on a custom solution that meets your exact requirements.